Assessor Resource

RIIPRE204D
Sinter materials

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes a participant’s skills and knowledge required to apply sinter materials in Metalliferous mining.

This unit is appropriate for those working in supervisory roles. Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

1. Prepare materials for feeding into sinter strand

1.1 Access, interpret and apply documentation and procedures to sinter materials and ensure the work activity is compliant

1.2 Add (reagents) to meet production targets and specifications

1.3 Monitor and control moisture content of materials

1.4 Monitor and control material feed rate

1.5 Identify and remove feedstock material before processing begins

2. Sinter materials

2.1 Monitor and adjust correct suction rate throughout bed to ensure sintering is complete

2.2 Identify and separate materials not meeting material size to raw material mix or other specified location

2.3 Monitor and adjust temperature to maintain uniform distribution across the bed

2.4 Screen hot sinter where applicable

2.5 Check and confirm strand discharge chutes are working

2.6 Confirm roll feeder is clear of debris and build-up

2.7 Check and confirm condition of pallet seal and wind box to prevent leakage

2.8 Check and confirm fire bars and spade pins are intact to minimise fall through of material

2.9 Deposit blend across full width of strand

2.10 Operate at full bed depth and constant waste gas temperature

3. Cool and screen sinter and fines

3.1 Receive and assess material size according to hearth layer requirements

3.2 Maintain hopper levels ensuring contract feed to screening station

3.3 Crush oversize material from scalping screens

3.4 Monitor and cool sinter to the required temperature

3.5 Monitor cooler operations to maintain required temperature, minimise air leakage, and meet cooling rate requirements

3.6 Monitor and maintain appropriate depth of sinter on cooling pallets

4. Operate environmental controls

4.1 Ensure environmental systems are operating correctly

4.2 Check wastes and emission collection meets operational compliance

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of materials sintering including:

identifying and applying environmental processes

identifying and managing hazards affecting the sinter of materials

demonstrates completion of materials sintering that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

operating plant and equipment to meet job requirements

managing blend profile to give optimum strand conditions

managing sinter techniques and production

completing sinter feedstock

managing sinter yield

applying sinter feedstock additions

managing hot screening

completing screening

applying hearth layer requirements

applying cooling requirements managing cooler air leakage

The candidate must demonstrate knowledge of sintering materials through:

importance of correct pallet side walls

reasons for maintaining maximum depth of sinter in cooler pallets

danger of high temperature sinter/pellets on conveyors

no oversize material after final cold fines screen

temperature distribution

combustion requirements

suction requirements

processing of sinter and fines

effects of strand leakage’s

importance of correct strand disposition

importance of roll feeder operation

over size material

dangers presented by specific plant and equipment

reporting of faults

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

1. Prepare materials for feeding into sinter strand

1.1 Access, interpret and apply documentation and procedures to sinter materials and ensure the work activity is compliant

1.2 Add (reagents) to meet production targets and specifications

1.3 Monitor and control moisture content of materials

1.4 Monitor and control material feed rate

1.5 Identify and remove feedstock material before processing begins

2. Sinter materials

2.1 Monitor and adjust correct suction rate throughout bed to ensure sintering is complete

2.2 Identify and separate materials not meeting material size to raw material mix or other specified location

2.3 Monitor and adjust temperature to maintain uniform distribution across the bed

2.4 Screen hot sinter where applicable

2.5 Check and confirm strand discharge chutes are working

2.6 Confirm roll feeder is clear of debris and build-up

2.7 Check and confirm condition of pallet seal and wind box to prevent leakage

2.8 Check and confirm fire bars and spade pins are intact to minimise fall through of material

2.9 Deposit blend across full width of strand

2.10 Operate at full bed depth and constant waste gas temperature

3. Cool and screen sinter and fines

3.1 Receive and assess material size according to hearth layer requirements

3.2 Maintain hopper levels ensuring contract feed to screening station

3.3 Crush oversize material from scalping screens

3.4 Monitor and cool sinter to the required temperature

3.5 Monitor cooler operations to maintain required temperature, minimise air leakage, and meet cooling rate requirements

3.6 Monitor and maintain appropriate depth of sinter on cooling pallets

4. Operate environmental controls

4.1 Ensure environmental systems are operating correctly

4.2 Check wastes and emission collection meets operational compliance

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of materials sintering including:

identifying and applying environmental processes

identifying and managing hazards affecting the sinter of materials

demonstrates completion of materials sintering that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

operating plant and equipment to meet job requirements

managing blend profile to give optimum strand conditions

managing sinter techniques and production

completing sinter feedstock

managing sinter yield

applying sinter feedstock additions

managing hot screening

completing screening

applying hearth layer requirements

applying cooling requirements managing cooler air leakage

The candidate must demonstrate knowledge of sintering materials through:

importance of correct pallet side walls

reasons for maintaining maximum depth of sinter in cooler pallets

danger of high temperature sinter/pellets on conveyors

no oversize material after final cold fines screen

temperature distribution

combustion requirements

suction requirements

processing of sinter and fines

effects of strand leakage’s

importance of correct strand disposition

importance of roll feeder operation

over size material

dangers presented by specific plant and equipment

reporting of faults

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Access, interpret and apply documentation and procedures to sinter materials and ensure the work activity is compliant 
Add (reagents) to meet production targets and specifications 
Monitor and control moisture content of materials 
Monitor and control material feed rate 
Identify and remove feedstock material before processing begins 
Monitor and adjust correct suction rate throughout bed to ensure sintering is complete 
Identify and separate materials not meeting material size to raw material mix or other specified location 
Monitor and adjust temperature to maintain uniform distribution across the bed 
Screen hot sinter where applicable 
Check and confirm strand discharge chutes are working 
Confirm roll feeder is clear of debris and build-up 
Check and confirm condition of pallet seal and wind box to prevent leakage 
Check and confirm fire bars and spade pins are intact to minimise fall through of material 
Deposit blend across full width of strand 
Operate at full bed depth and constant waste gas temperature 
Receive and assess material size according to hearth layer requirements 
Maintain hopper levels ensuring contract feed to screening station 
Crush oversize material from scalping screens 
Monitor and cool sinter to the required temperature 
Monitor cooler operations to maintain required temperature, minimise air leakage, and meet cooling rate requirements 
Monitor and maintain appropriate depth of sinter on cooling pallets 
Ensure environmental systems are operating correctly 
Check wastes and emission collection meets operational compliance 
Access, interpret and apply documentation and procedures to sinter materials and ensure the work activity is compliant 
Add (reagents) to meet production targets and specifications 
Monitor and control moisture content of materials 
Monitor and control material feed rate 
Identify and remove feedstock material before processing begins 
Monitor and adjust correct suction rate throughout bed to ensure sintering is complete 
Identify and separate materials not meeting material size to raw material mix or other specified location 
Monitor and adjust temperature to maintain uniform distribution across the bed 
Screen hot sinter where applicable 
Check and confirm strand discharge chutes are working 
Confirm roll feeder is clear of debris and build-up 
Check and confirm condition of pallet seal and wind box to prevent leakage 
Check and confirm fire bars and spade pins are intact to minimise fall through of material 
Deposit blend across full width of strand 
Operate at full bed depth and constant waste gas temperature 
Receive and assess material size according to hearth layer requirements 
Maintain hopper levels ensuring contract feed to screening station 
Crush oversize material from scalping screens 
Monitor and cool sinter to the required temperature 
Monitor cooler operations to maintain required temperature, minimise air leakage, and meet cooling rate requirements 
Monitor and maintain appropriate depth of sinter on cooling pallets 
Ensure environmental systems are operating correctly 
Check wastes and emission collection meets operational compliance 

Forms

Assessment Cover Sheet

RIIPRE204D - Sinter materials
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIIPRE204D - Sinter materials

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: